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7005 Aluminum Tube | High-Strength Weldable Extrusions | HXM Aluminum

7005 aluminum alloy tubing offers an exceptional combination of high strength (comparable to 6061-T6), superior weldability, and excellent extrudability. As a leading 7005 aluminum tube manufacturer and supplier in China, HXM Aluminum provides custom extruded 7005 tubes in diameters from 6mm to 300mm, with butted tubing options for bicycle frame builders.

Aerospace structural aluminum tubes made from 7005 alloy

7005 Aluminum Tube Specifications

HXM Aluminum supplies 7005 aluminum tubes for bulk industrial procurement, OEM manufacturing, welded structural applications, and custom extrusion projects.

Standard tubes and custom profiles can be produced according to international standards, customer drawings, samples, or specific technical requirements.

SpecificationAvailable Options
Alloy7005
Main TempersT5, T6
Other TempersSubject to Production Feasibility
Product FormsRound Tube, Square Tube, Rectangular Tube, Oval Tube, Custom Hollow Profile
Outer DiameterStandard and Custom Sizes
Wall ThicknessStandard and Custom Thickness
LengthStandard Length or Cut-to-Length
Surface FinishMill Finish, Anodized, Polished, Sandblasted
Processing ServicesPrecision Cutting, CNC Machining, Drilling, Bending, Surface Treatment
Custom ExtrusionAvailable According to Drawings
StandardsASTM B221, EN 755, GB/T or Customer-Specified Standards
TestingChemical Composition, Tensile Test, Dimensional Inspection
DocumentationMTC / Inspection Report / Certificate of Origin Upon Request
PackagingExport Seaworthy Packaging
MOQ2 Tons

Available Shapes of 7005 Aluminum Tubing

HXM Aluminum supplies standard and custom 7005 aluminum tubes for industrial procurement and OEM manufacturing.

7005 aluminum alloy bicycle frame butted tubing TIG welded

7005 Aluminum Round Tube

7005 aluminum round tubes are suitable for bicycle frames, sporting equipment, transportation components, structural assemblies, and industrial equipment.

Available options include standard tubes, thin-wall tubes, thick-wall tubes, and custom extruded tubing.

7005 Aluminum Square Tube

Square aluminum tubes provide convenient connection surfaces and good structural performance for equipment frames, support structures, transportation systems, and welded assemblies.

7005 Aluminum Rectangular Tube

7005 rectangular aluminum tubes are used when structural stiffness, space utilization, and directional load requirements influence component design.

Custom 7005 Aluminum Extruded Tubes

For OEM manufacturers requiring non-standard cross sections, HXM Aluminum can evaluate custom extrusion according to drawings.

Custom profiles may include:

  • Oval tubing
  • Multi-cavity hollow profiles
  • Reinforced structural tubing
  • Special wall thickness distribution
  • Complex hollow sections
  • Customer-designed extruded profiles

Why Choose 7005 Aluminum Tube?

1. Weldable 7000-Series Alloy — Unique Among High-Strength Alloys

Unlike 7075, which is virtually unweldable due to hot-cracking susceptibility, 7005 aluminum tube can be welded using standard TIG or MIG processes. This makes it the preferred choice for bicycle frames, welded structural assemblies, and hydraulic systems that require both high strength and fabricability.

2. Excellent Extrudability — Complex Hollow Profiles

7005 has superior extrudability compared to other 7000-series alloys. This allows HXM Aluminum to produce complex hollow profiles (not just round tubes) including square, rectangular, oval, and custom-shaped tubes for specialized applications.

3. Natural Aging After Welding — No Post-Weld Heat Treatment

After welding, 7005 naturally re-ages to recover ~80% of its original strength within 30-90 days at room temperature. This eliminates the need for post-weld heat treatment (required for 6061), reducing manufacturing costs and complexity.

4. Cost-Effective Alternative to 6061-T6

7005-T63 tube offers 15-20% higher tensile strength than 6061-T6 (345-390 MPa vs 241-310 MPa) at a similar price point, making it an excellent value for demanding structural applications.

🏭 HXM Aluminum — Your Trusted 7005 Aluminum Tube Supplier: We maintain extensive inventory of 7005 extruded tubes in standard sizes, with custom extrusion capabilities for non-standard profiles. Our factory-direct pricing and ISO 9001 certified quality control ensure you receive premium tubes at competitive rates.

7005 aluminum tube extruded profiles - round square rectangular oval hollow sections

7005 Aluminum Tube for Bicycle Frames — Butted Tubing for Weight Optimization

7005-T63 aluminum tube is the premier choice for high-performance bicycle frames, offering an optimal balance of weldability, strength, and weight. Major bicycle brands specify 7005 for both OEM production and aftermarket frame kits.

Butted Tubing Options from HXM Aluminum

HXM Aluminum offers double-butted and triple-butted 7005 tubes for bicycle frame builders and OEM customers:

  • Double-butted tube: Thicker at both ends (welding zones), thinner in the middle (weight savings). Typical: 0.9mm ends / 0.6mm middle.
  • Triple-butted tube: Three wall thicknesses — thicker at ends, thinner in middle, with a transition zone. Maximum weight optimization for competitive cycling.
  • Custom butt profiles: Specify your own thickness transitions for proprietary frame designs.

Butted Tube Size Reference for Bicycle Frames

Frame ComponentTypical OD (mm)Wall Thickness (mm)Butting Profile
Top Tube35-500.6-1.2Double-butted
Down Tube40-600.8-1.4Triple-butted
Seat Tube28.6-34.90.6-1.0Straight or double-butted
Chain Stays16-220.5-0.9Double-butted
Seat Stays10-160.4-0.8Straight or double-butted

Note: Custom sizes available. Contact HXM Aluminum for OEM bicycle frame tubing specifications.

🚲 Bicycle Frame Builder? Looking for 7005 aluminum tubing for bicycle frames, welded structures, sporting equipment, transportation components, or custom industrial applications?

HXM Aluminum supplies 7005 butted tubing to bicycle manufacturers and custom frame builders worldwide.

Send HXM Aluminum your required dimensions, temper, quantity, processing requirements, application, and destination port.

We can provide production feasibility evaluation, material documentation, custom processing support, and quotation within 24 hours.

7005 Aluminum Tube for Hydraulic & Pneumatic Cylinders

7005-T6 aluminum tube is an excellent material for hydraulic and pneumatic cylinder barrels, offering high strength, good corrosion resistance, and excellent surface finish for seal compatibility.

Honed Bore Specification (HXM Aluminum Standard)

Specification HXM Aluminum Standard
Inner Diameter (ID) ToleranceH8 / H9 (DIN 7168)
Surface Roughness (Ra)≤ 0.4 μm (honed finish)
Straightness≤ 1 mm per 1000 mm length
OD Tolerance±0.2 mm (standard extrusion)

7005 vs Steel Cylinder Tubes — Weight & Cost Comparison

7005 aluminum cylinder tubes offer 65% weight reduction compared to steel (density: 2.78 g/cm³ vs 7.85 g/cm³), with adequate strength for medium-pressure hydraulic systems (up to 2500 PSI). For weight-sensitive applications (mobile hydraulics, aerospace actuators), 7005 is the preferred choice.

📦 Wholesale Inquiry: HXM Aluminum supplies 7005 cylinder tubes in bulk quantities to hydraulic cylinder manufacturers. Contact our sales team for volume pricing →

7005 Aluminum Tube Specifications — Complete Data Sheet

The following specification data applies to 7005 aluminum alloy tubes and pipes produced by HXM Aluminum. All data conforms to ASTM B221 (Aluminum Association standard for extruded aluminum alloy bars, rods, wire, profiles, and tubes). For custom specifications or non-standard tempers, contact our technical team.

Chemical Composition (ASTM B221)

Element Weight % (Minimum) Weight % (Maximum)
Silicon (Si)0.35%
Iron (Fe)0.40%
Copper (Cu)0.10%
Manganese (Mn)0.20%0.50%
Magnesium (Mg)1.0%1.8%
Chromium (Cr)0.12%0.25%
Zinc (Zn)4.0%5.0%
Titanium (Ti)0.01%
Zirconium (Zr) + Titanium0.08%
Others (each)0.05%
Others (total)0.15%
Aluminum (Al)RemainderRemainder

Source: ASTM B221 / Aluminum Association Aluminum Standards and Data

Mechanical Properties by Temper (Tube & Pipe)

Temper Tensile Strength (MPa) Yield Strength (MPa) Elongation (%) Typical Application
T6 (Solution Heat Treated + Artificially Aged)345 min290 min10 minStructural tubing
T63 (T6 + Stretch + Artificially Aged)345 min310 min8 minBicycle frames, high-strength structurals
T6351 (T63 + Stress Relieved by Stretching)345 min305 min8 minPrecision machined parts
O (Annealed)≤ 220≤ 11016 minForming before heat treatment

Note: Values are for extruded tube up to 25mm wall thickness. Thicker sections may have slightly lower strength. All values per ASTM B221.

Physical Properties of 7005 Aluminum Alloy

Property Value Unit
Density2.78g/cm³
Melting Point (Solidus)~600°C
Melting Point (Liquidus)~645°C
Thermal Conductivity (25°C)130-160W/(m·K)
Electrical Conductivity34-40% IACS
Coefficient of Thermal Expansion (20-100°C)23.2 × 10⁻⁶/°C
Elastic Modulus (Young’s Modulus)71-73GPa
Poisson’s Ratio0.33

7005-T5 vs 7005-T6 Aluminum Tube

Selecting the correct temper is an important purchasing decision because it affects mechanical strength, processing performance, dimensional stability, and final application suitability.

Property7005-T57005-T6
Strength LevelHighHigher
Processing FlexibilityBetterLower Than T5
Dimensional StabilityGoodVery Good
Welding ApplicationsSuitable With Proper Welding ProcedureSuitable With Proper Welding Procedure
Typical ApplicationsExtruded Tubing, Welded Structures, Industrial ComponentsHigh-Strength Structural Components
Recommended WhenProcessing Flexibility Is ImportantHigher Mechanical Strength Is Required

Which Temper Should You Choose?

Choose 7005-T5 aluminum tube when your project requires high strength with greater processing flexibility for subsequent fabrication.

Choose 7005-T6 aluminum tube when higher mechanical properties and dimensional stability are more important.

The final temper selection should consider tube dimensions, welding procedures, forming requirements, required mechanical properties, and applicable standards.

Not sure whether your project requires 7005-T5 or 7005-T6 tubing?

Send HXM Aluminum your technical drawing, application, dimensions, welding process, mechanical property requirements, and order quantity. We can help evaluate the appropriate material supply solution.

7005 vs 7075 vs 6061 vs 5083 Aluminum Tube — Which Alloy Should You Choose?

Property 7005-T63 7075-T6 6061-T6 5083-H111
Tensile Strength (MPa)345-390510-570241-310275-350
WeldabilityExcellentPoor (hot-cracking)ExcellentExcellent
ExtrudabilityExcellentLimitedExcellentGood
Corrosion ResistanceGoodFair (exfoliation risk)ExcellentExcellent (marine)
Typical ApplicationBicycle frames, welded structuralsAircraft structures (riveted)General structuralMarine, cryogenic

Recommendation: Choose 7005 for welded high-strength applications (bicycle frames, hydraulic cylinders). Choose 7075 for maximum strength where welding is not required. Choose 6061 for general-purpose structural applications with good corrosion resistance. Choose 5083 for marine environments.

Welding & Fabrication Guide for 7005 Aluminum Tube

Why 7005 is the Most Weldable 7000-Series Alloy

7005 has lower zinc content (4.0-5.0%) compared to 7075 (5.1-6.1%), which significantly reduces hot-cracking susceptibility during welding. When properly welded with 5356 or 5183 filler wire, 7005 joints retain 70-80% of the parent material strength after natural aging.

Recommended Welding Parameters

Parameter TIG (GTAW) Recommendation MIG (GMAW) Recommendation
Filler WireER5356 or ER5183ER5356 or ER5183
Preheat Temperature100-150°C (max 200°C)100-150°C (max 200°C)
Post-Weld TreatmentNatural age 30-90 daysNatural age 30-90 days
⚠️ Critical Warning: Do NOT use 4043 filler wire for 7005 — it will cause catastrophic hot cracking. Always use 5356 or 5183 filler.

Natural Aging Timeline After Welding

  • 0-7 days: Strength drops to ~50% of pre-weld value (softened HAZ)
  • 7-30 days: Natural aging begins, strength recovers to ~65%
  • 30-90 days: Continued aging, strength reaches ~80% of original
  • 90+ days: Stabilized at ~80-85% of original strength

HXM Aluminum — Leading 7005 Aluminum Tube Manufacturer & Supplier in China

HXM Aluminum is a certified manufacturer of 7005 aluminum alloy tubes, supplying to bicycle frame builders, hydraulic cylinder manufacturers, and structural fabricators worldwide.

Why Buy 7005 Aluminum Tube from HXM Aluminum?

  • Factory-Direct Pricing: No middlemen — buy directly from our extrusion factory
  • ISO 9001 Certified: Full material traceability and mill test reports (MTR) with every order
  • Custom Extrusions: Provide your profile drawing and we’ll extrude to your exact specifications
  • Butted Tubing Expertise: Double-butted and triple-butted tubes for bicycle frame applications
  • Fast Lead Times: Standard sizes ship within 7-15 days; custom orders within 30 days
  • Global Shipping: EXW, FOB, CIF, DDP — we ship to North America, Europe, Australia, and Asia

Frequently Asked Questions about 7005 Aluminum Tube

7005-T6 is solution heat treated and artificially aged. 7005-T63 is T6 temper with additional stretch (1-3%) applied before artificial aging, which increases yield strength to 310 MPa (vs 290 MPa for T6) and improves dimensional stability. For bicycle frames and precision structural applications, T63 is preferred.

Yes! 7005 is the most weldable 7000-series aluminum alloy. Unlike 7075 (which is virtually unweldable), 7005 can be TIG or MIG welded using 5356 or 5183 filler wire. After welding, the tube naturally re-ages at room temperature to recover ~80% of its original strength within 30-90 days.

HXM Aluminum stocks and produces 7005 tubes in the following size ranges:

  • Round tube: OD 6mm – 300mm, Wall 0.4mm – 20mm
  • Square tube: 10×10mm – 200×200mm
  • Rectangular tube: 20×10mm – 300×200mm

For sizes outside these ranges, contact our sales team for custom extrusion quotation.

Yes. Every order from HXM Aluminum includes a mill test report (MTR) with chemical composition analysis and mechanical property test results. Our factory is ISO 9001 certified, and full material traceability is maintained for all 7005 aluminum tubes.

7005 aluminum tube is used for bicycle frames, sporting equipment, welded lightweight structures, transportation components, industrial frames, and custom extruded structural components requiring high strength and good weldability.

7005 aluminum generally offers higher mechanical strength than commonly used 6061 aluminum tubing in comparable structural tempers.

However, alloy selection should also consider weldability, corrosion resistance, forming requirements, availability, cost, and the required material standard.

Yes. 7005 aluminum tubing is widely used for bicycle frames because of its combination of high strength-to-weight ratio, weldability, fatigue performance, and suitability for extruded structural tubing.

HXM Aluminum can supply round tubes, square tubes, rectangular tubes, oval tubes, and custom extruded hollow profiles according to drawings and production feasibility.

Yes. Custom extrusion can be evaluated according to technical drawings, profile dimensions, tolerance requirements, annual demand, tooling requirements, and application.

The standard MOQ for aluminum products is 2 tons.

For custom extrusion, special dimensions, surface treatments, or processing services, the actual MOQ should be confirmed according to production requirements.

Yes. SGS, BV, TÜV, or other customer-nominated third-party inspection services can be arranged before shipment when required.

Request a Quote for 7005 Aluminum Tube

Looking for a reliable 7005 aluminum tube supplier for bulk procurement, bicycle frame manufacturing, welded structures, custom extrusion, or OEM production?

HXM Aluminum supplies standard and custom 7005 aluminum tubing with material documentation, processing services, third-party inspection support, export packaging, and international delivery.

Send us your required:

Alloy + Temper + Tube Shape + Dimensions + Wall Thickness + Length + Quantity + Processing Requirements + Application + Destination Port

Our team will evaluate your requirements and provide a quotation within 24 hours.

15+ Years Aluminum Industry Experience | Exported to 50+ Countries | MOQ 2 Tons | MTC Available | Third-Party Inspection Support | Custom Processing | Global Delivery

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